Microelectronic devices designed with mold patterning to create package-level components for high frequency communication systems

ABSTRACT

Embodiments of the invention include a microelectronic device that includes a first substrate having radio frequency (RF) components and a second substrate that is coupled to the first substrate. The second substrate includes a first conductive layer of an antenna unit for transmitting and receiving communications at a frequency of approximately 4 GHz or higher. A mold material is disposed on the first and second substrates. The mold material includes a first region that is positioned between the first conductive layer and a second conductive layer of the antenna unit with the mold material being a dielectric material to capacitively couple the first and second conductive layers of the antenna unit.

CROSS-REFERENCE TO RELATED APPLICATION

This patent application is a continuation of U.S. patent applicationSer. No. 16/345,171, filed Apr. 25, 2019, which is a U.S. National PhaseApplication under 35 U.S.C. § 371 of International Application No.PCT/US2016/066717, filed Dec. 14, 2016, entitled “MICROELECTRONICDEVICES DESIGNED WITH MOLD PATTERNING TO CREATE PACKAGE-LEVEL COMPONENTSFOR HIGH FREQUENCY COMMUNICATION SYSTEMS,” which designates the UnitedStates of America, the entire disclosure of which are herebyincorporated by reference in their entirety and for all purposes.

FIELD OF THE INVENTION

Embodiments of the present invention relate generally to the manufactureof semiconductor devices. In particular, embodiments of the presentinvention relate to microelectronic devices that are designed with moldpatterning to create package-level components for high frequencycommunication systems.

BACKGROUND OF THE INVENTION

Future wireless products are targeting operation frequencies much higherthan the lower GHz range utilized presently. For instance 5G (5thgeneration mobile networks or 5th generation wireless systems)communications are expected to operate at a frequency greater than orequal to 15 GHz. Moreover, the current WiGig (Wireless Gigabit Alliance)products operate around 60 GHz (e.g. 57-66 GHz worldwide). Otherapplications including automotive radar and medical imaging utilizewireless communication technologies in the millimeter wave frequencies(e.g., 24 GHz-300 GHz).

WiGig systems and the next generation of mobile and wirelesscommunication standards (5G) require phased array antennas to compensatefor both free space path losses and the small aperture of singleantennas at millimeter wave (˜24 GHz-300 GHz) frequencies. At thosefrequencies, the co-location of the antenna and the substrate on thesame package is also critical to reduce the substrate path lossesbetween the radio die and the radiating elements. Traditionally, stackedpatch antennas on multilayer package substrates have been used at thosefrequencies for bandwidth enhancement. The key drawback however is thatthe die and the antenna have to be integrated vertically either througha single package (with step or cavity) or by stacking multiple packages.Fully embedded dies such as power amplifiers also generate substantialthermal dissipation, which makes it difficult for the power amplifiersto be embedded inside the substrate.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a microelectronic device having a stacked patchantenna in accordance with one embodiment.

FIG. 2 illustrates a microelectronic device having a stacked patchantenna and a mold pattern with different thicknesses in accordance withone embodiment.

FIGS. 3A and 3B illustrate microelectronic devices having a stackedpatch antenna and a mold pattern with different thicknesses inaccordance with one embodiment.

FIG. 4 illustrates a process with a mold chase for mold patterning inaccordance with one embodiment.

FIGS. 5A and 5B illustrate a process for mold patterning in accordancewith one embodiment.

FIGS. 6A and 6B illustrate a process for mold patterning in accordancewith one embodiment.

FIG. 7 illustrates a microelectronic device having a stacked patchantenna and an electromagnetic radiation interference (EMI) shield inaccordance with one embodiment.

FIG. 8 illustrates a computing device 900 in accordance with oneembodiment.

DETAILED DESCRIPTION OF THE INVENTION

Described herein are microelectronic devices that are designed with moldpatterning to create package-level components for high frequencycommunication systems. In the following description, various aspects ofthe illustrative implementations will be described using terms commonlyemployed by those skilled in the art to convey the substance of theirwork to others skilled in the art. However, it will be apparent to thoseskilled in the art that embodiments of the present invention may bepracticed with only some of the described aspects. For purposes ofexplanation, specific numbers, materials and configurations are setforth in order to provide a thorough understanding of the illustrativeimplementations. However, it will be apparent to one skilled in the artthat embodiments of the present invention may be practiced without thespecific details. In other instances, well-known features are omitted orsimplified in order to not obscure the illustrative implementations.

Various operations will be described as multiple discrete operations, inturn, in a manner that is most helpful in understanding embodiments ofthe present invention, however, the order of description should not beconstrued to imply that these operations are necessarily orderdependent. In particular, these operations need not be performed in theorder of presentation.

For high frequency (e.g., 5G, WiGig) wireless applications of millimeter(e.g., 1-10 mm, any mm wave or higher) wave communication systems, thepresent design utilizes a new packaging architecture that allows theintegration of coupled antennas on molded packages and allows a widetuning bandwidth. In addition, step mold is enabled, for example toexpose the back side of the die for thermal cooling while providing asubstantial thick area to the wide bandwidth antenna implementation.

The present design integrates stacked patch antennas into the packageand couples the antennas capacitively by using a mold compound that is adielectric material. Additionally, the present design can integratemonopole, dipole, and side radiating antenna elements among other typesof antennas. This is enabled by the ability to deposit conductors on themold and pattern the mold itself if necessary. The present designutilizes mold materials (e.g., filled epoxy materials, silicones, etc.)that are lower cost than package substrate materials (e.g., lowtemperature co-fired ceramic materials, liquid crystal polymers, etc.).The patterning of a mold compound for die shielding and antennaimplementation can be achieved in the same process operations.

A step mold can be used to expose the backside of the die, thereforeproviding a path for effective thermal management. The mold compoundenables an ultra-thin package in the area where the die is attached.This is important for small form factor (SFF) devices such as cellphones, PDAs, tablets, wearables, ultrabooks, etc.

The 5G architecture operates at a high frequency (e.g., at least 20 GHz,at least 25 GHz, at least 28 GHz, at least 30 GHz, etc.) and may alsohave approximately 1-50 gigabits per second (Gbps) connections to endpoints. In another example, the present design operates at lowerfrequencies (e.g., at least 4 GHz, approximately 4 GHz).

FIG. 1 illustrates a microelectronic device having a stacked patchantenna in accordance with one embodiment. The microelectronic device100 includes an optional substrate 120 and a package substrate 150having at least one antenna unit 192 with a main patch 193 and aparasitic patch 194. Alternatively, the at least one antenna unit 192 oran additional antenna unit can integrate monopole, dipole, and sideradiating antenna elements among other types of antennas. The interdielectric material between the main and parasitic patches is the moldmaterial 131. The main patch or bottom antenna element 193 can bedirectly connected to the radio frequency die 180. The main patch iscoupled capacitively to the parasitic patch (or top antenna element)through the mold material 131. A bandwidth improvement up to 2× can beachieved by tuning the physical dimensions of the parasitic patch 194.The package substrate 150 includes at least one antenna unit 192,conductive layers (e.g., 193-196), dielectric material 102 (e.g.,organic material, low temperature co-fired ceramic materials, liquidcrystal polymers, etc.), and different levels of conductive connections197-199. The components 122-125 of the substrate 120 and IPDs(Integrated Passive Devices) 140 and 142 can communicate with componentsof the substrate 150 or other components not shown in FIG. 1 usingconnections 163-166 and solder balls 159-162. The IPDs may include anytype of passives including inductors, transformers, capacitors, andresistors. In one example, capacitors on the IPD die may be used forpower delivery. In another example, resistors on the same or a differentIPD may be used for digital signal equalization. It is understood that asurface finish or cover layer may be used above the upper antennaelement (e.g., parasitic patch 194) to prevent deterioration fromenvironmental conditions, e.g., corrosion. In another example, thesubstrate 120 is a printed circuit board.

The main patch can be created during substrate manufacturing as part ofthe build up layers of the substrate 150. The parasitic patch can bedeposited after molding using additive manufacturing (e.g., printing ofmetal inks or pastes on top of the mold through a screen or stencil withthe desired pattern) or subtractive manufacturing (e.g., deposition ofthe metal using sputtering, electroless deposition, or other depositiontechniques on top of a resist layer on the mold, and using liftoff toremove the resist and keep the metal in the desired areas only).

The mold can also be patterned to have regions of different thickness asshown in FIGS. 2 and 3 . This can be used, for example, to reduce themold thickness over the die while providing a substantially thick moldin the antenna region to enable wide bandwidth implementation. In someembodiments, the mold may be formed such that the backside of the die isexposed, as shown in FIG. 3 .

FIG. 2 illustrates a microelectronic device having a stacked patchantenna and a mold pattern with different thicknesses in accordance withone embodiment. The microelectronic device 200 includes a packagesubstrate 250 having at least one antenna unit 292 with a main patch 293and a parasitic patch 294. Alternatively, the at least one antenna unit292 or an additional antenna unit can integrate monopole, dipole, andside radiating antenna elements among other types of antennas. The interdielectric material between the main and parasitic patches is the moldmaterial 231. The mold material 231 has a thickness 269 (e.g., 50 to 150microns) in a first region that is associated with and designed for adie 280 and a thickness 268 (e.g., 50 to 300 microns) in a second regionthat is associated with and designed for the antenna unit 292. Thedifferent thicknesses can be used, for example, to reduce the moldthickness over the die 280 while providing a substantially thick mold inthe antenna region to enable wide bandwidth implementation. In oneexample, mold material in the second region has a thickness of 200 to300 microns for frequencies near 30 GHz, a thickness of approximately100 microns for frequencies near 60 GHz, and a thickness less than 100microns for frequencies near 90 GHz. The main patch or bottom antennaelement 293 can be directly connected to the radio frequency die 280.The main patch is coupled capacitively to the parasitic patch (or topantenna element) through the mold material 231. The package substrate250 includes at least one antenna unit 292, conductive layers (e.g.,293-296), dielectric material 202 (e.g., organic material, lowtemperature co-fired ceramic materials, liquid crystal polymers, etc.),and different levels of conductive connections. In one example, thepackage substrate 250 has a thickness of 50 to 100 microns for ultrathin microelectronic devices. It is understood that a surface finish orcover layer may be used above the upper antenna element (e.g., parasiticpatch 294) to prevent deterioration from environmental conditions, e.g.,corrosion.

FIGS. 3A and 3B illustrate microelectronic devices having a stackedpatch antenna and a mold pattern with different thicknesses inaccordance with one embodiment. The microelectronic device 300 of FIG.3A includes a package substrate 350 having an antenna unit 392 with amain patch 393 and a parasitic patch 394. Alternatively, the at leastone antenna unit 392 or an additional antenna unit can integratemonopole, dipole, and side radiating antenna elements among other typesof antennas. The inter dielectric material between the main andparasitic patches is the mold material 331. The mold material 331 has athickness 369 (e.g., 50 to 100 microns) in a first region that isassociated with and designed for a die 380 and a thickness 368 (e.g., 50to 300 microns) in a second region that is associated with and designedfor the antenna unit 392. The different thicknesses can be used, forexample, to reduce the mold thickness over the die 380 such that anupper surface 382 of the die is exposed while providing a substantiallythick mold in the antenna region to enable wide bandwidthimplementation. A heat spreader or heat sink 384 can optionally bepositioned in close proximity to the upper surface 382 of the die 380 asillustrated in the microelectronic device 301 of FIG. 3B. In oneexample, mold material in the antenna region has a thickness of 200 to300 microns for frequencies near 30 GHz, a thickness of approximately100 microns for frequencies near 60 GHz, and a thickness less than 100microns for frequencies near 90 GHz. The main patch or bottom antennaelement 393 can be directly connected to the radio frequency die 380.The main patch is coupled capacitively to the parasitic patch (or topantenna element) through the mold material 331. The package substrate350 includes at least one antenna unit 392, conductive layers (e.g.,393, 394, 396), dielectric material 302 (e.g., organic material, lowtemperature co-fired ceramic materials, liquid crystal polymers, etc.),and different levels of conductive connections. In one example, thepackage substrate 350 has a thickness of 50 to 100 microns for ultrathin microelectronic devices. It is understood that a surface finish orcover layer may be used above the upper antenna element (e.g., parasiticpatch 394) to prevent deterioration from environmental conditions, e.g.,corrosion.

FIGS. 4, 5A, 5B, 6A, and 6B illustrate processes for mold patterningwith different thickness of the mold (e.g., 2 different moldthicknesses, 3 different mold thicknesses, etc.).

FIG. 4 illustrates a process with a mold chase for mold patterning inaccordance with one embodiment. A microelectronic device 400 includes apackage substrate 450 having a main patch 493 of an antenna unit,conductive layers, dielectric material 402 (e.g., organic material, lowtemperature co-fired ceramic materials, liquid crystal polymers, etc.),and different levels of conductive connections. A mold chase 470 with astep or pedestal is applied during the molding operation to form themold material 431 with different thicknesses in different regions. Inthis example, a first region that includes a die 480 has a thinner moldmaterial and a second region that includes an antenna unit has a thickermold material.

FIGS. 5A and 5B illustrate a process for mold patterning in accordancewith one embodiment. A microelectronic device 500 includes a packagesubstrate 550 having a main patch 593 of an antenna unit, conductivelayers, dielectric material 502 (e.g., organic material, low temperatureco-fired ceramic materials, liquid crystal polymers, etc.), anddifferent levels of conductive connections. A mold material 531 with afirst thickness (e.g., maximum desired thickness) is formed asillustrated in FIG. 5A. Then, the mold material is removed selectivelyfrom a region 511 during one or more operations to create regions withdifferent thicknesses in the mold material. For example, the selectiveremoval of the mold material can be performed by masking and etching,waterblasting, or laser ablation, etc. The laser ablation can be used tocreate features as small as 250 microns or even smaller. In thisexample, the region 511 that includes a die 580 has a thinner moldmaterial and a second region 510 that includes an antenna unit has athicker mold material.

FIGS. 6A and 6B illustrate a process for mold patterning in accordancewith one embodiment. A microelectronic device 600 includes a packagesubstrate 650 having a main patch 693 of an antenna unit, conductivelayers, dielectric material 602 (e.g., organic material, low temperatureco-fired ceramic materials, liquid crystal polymers, etc.), anddifferent levels of conductive connections. A mold material 631 with afirst thickness is formed as illustrated in FIG. 6A with a first moldchase. Then, a second mold material 632 is selectively formed for aregion 610 (e.g., antenna region) with a second mold chase. In thisexample, the region 611 that includes a die 680 has a thinner moldmaterial and the region 610 that includes an antenna unit has a thickermold material.

Deposition and patterning of a parasitic patch can then be performedafter mold patterning for FIGS. 4, 5A, 5B, 6A, and 6B using the additiveor subtractive manufacturing techniques discussed previously.

The above concepts can also be used to selectively shield one or moredies in the package substrate in addition to creating the stacked patchantennas. FIG. 7 illustrates a microelectronic device having a stackedpatch antenna and an electromagnetic radiation interference (EMI) shieldin accordance with one embodiment. The microelectronic device 700includes a package substrate 750 having an antenna unit 792 with a mainpatch 793 and a parasitic patch 794. The inter dielectric materialbetween the main and parasitic patches is the mold material 731. Themain patch or bottom antenna element 793 can be directly connected tothe radio frequency die 780. The main patch is coupled capacitively tothe parasitic patch 794 (or top antenna element) through the moldmaterial 731. The package substrate 750 includes at least one antennaunit 792, conductive layers (e.g., 793, 795), dielectric material 702(e.g., organic material, low temperature co-fired ceramic materials,liquid crystal polymers, etc.), and different levels of conductiveconnections including through mold connections 784 and 785. In oneexample, the mold is patterned (e.g., using a custom mold chase or byselective removal, as described in conjunction with FIGS. 4, 5A, and 5B)to create via holes. Metal deposition and patterning techniques are thenused to fill the holes and create the EMI shield 782 as well as the topantenna parasitic patch 794. These conductive connections 784 and 785are used to ground the EMI shield 782 by connecting it to a ground planein the substrate 750. This integrated shield is critical for EMIisolation especially for small “victim” components such as low noiseamplifiers (LNAs) used in GPS modules or aggressor components such aspower amplifiers. In multichip modules, the integrated shield can beused as a compartmental shield to isolate several components from eachother. In some cases, the EMI shield may also serve as a local heatspreader for the dies. The EMI shield may also be located in closeproximity to an upper surface of the die 780. An additional through moldconductive connection (or connections 784, 785) may couple the parasiticpatch 794 to any other component in the device 700.

The package substrates and mold material can have different thicknesses,length, and width dimensions in comparison to those disclosed andillustrated herein. The mold material may be a low loss nonconductivedielectric material and the shielding may be made out of a conductivematerial.

In another embodiment, any of the devices or components can be coupledto each other.

It will be appreciated that, in a system on a chip embodiment, the diemay include a processor, memory, communications circuitry and the like.Though a single die is illustrated, there may be none, one or severaldies included in the same region of the wafer.

In one embodiment, the microelectronic device may be a crystallinesubstrate formed using a bulk silicon or a silicon-on-insulatorsubstructure. In other implementations, the microelectronics device maybe formed using alternate materials, which may or may not be combinedwith silicon, that include but are not limited to germanium, indiumantimonide, lead telluride, indium arsenide, indium phosphide, galliumarsenide, indium gallium arsenide, gallium antimonide, or othercombinations of group III-V or group IV materials. Although a fewexamples of materials from which the substrate may be formed aredescribed here, any material that may serve as a foundation upon which asemiconductor device may be built falls within the scope of embodimentsof the present invention.

FIG. 8 illustrates a computing device 900 in accordance with oneembodiment. The computing device 900 houses a board 902. The board(e.g., motherboard, printed circuit board, etc.) may include a number ofcomponents, including but not limited to at least one processor 904 andat least one communication chip 906. The at least one processor 904 isphysically and electrically coupled to the board 902. In someimplementations, the at least one communication chip 906 is alsophysically and electrically coupled to the board 902. In furtherimplementations, the communication chip 906 is part of the processor904. In one example, the communication chip 906 (e.g., microelectronicdevice 100, 200, 300, 400, 500, 600, 700, etc.) includes an antenna unit920 (e.g., antenna unit 192, 292, 392, 792, etc.).

Depending on its applications, computing device 900 may include othercomponents that may or may not be physically and electrically coupled tothe board 902. These other components include, but are not limited to,volatile memory (e.g., DRAM 910, 911), non-volatile memory (e.g., ROM912), flash memory, a graphics processor 916, a digital signalprocessor, a crypto processor, a chipset 914, an antenna unit 920, adisplay, a touchscreen display 930, a touchscreen controller 922, abattery 932, an audio codec, a video codec, a power amplifier 915, aglobal positioning system (GPS) device 926, a compass 924, a gyroscope,a speaker, a camera 950, and a mass storage device (such as hard diskdrive, compact disk (CD), digital versatile disk (DVD), and so forth).

The communication chip 906 enables wireless communications for thetransfer of data to and from the computing device 900. The term“wireless” and its derivatives may be used to describe circuits,devices, systems, methods, techniques, communications channels, etc.,that may communicate data through the use of modulated electromagneticradiation through a non-solid medium. The term does not imply that theassociated devices do not contain any wires, although in someembodiments they might not. The communication chip 906 may implement anyof a number of wireless standards or protocols, including but notlimited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family),WiGig, IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+,HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivativesthereof, as well as any other wireless protocols that are designated as3G, 4G, 5G, and beyond. The computing device 900 may include a pluralityof communication chips 906. For instance, a first communication chip 906may be dedicated to shorter range wireless communications such as Wi-Fi,WiGig, and Bluetooth and a second communication chip 906 may bededicated to longer range wireless communications such as GPS, EDGE,GPRS, CDMA, WiMAX, LTE, Ev-DO, 5G, and others.

The at least one processor 904 of the computing device 900 includes anintegrated circuit die packaged within the at least one processor 904.In some embodiments of the invention, the processor package includes oneor more devices, such as microelectronic devices (e.g., microelectronicdevice 100, 200, 300, 400, 500, 600, 700, etc.) in accordance withimplementations of embodiments of the invention. The term “processor”may refer to any device or portion of a device that processes electronicdata from registers and/or memory to transform that electronic data intoother electronic data that may be stored in registers and/or memory.

The communication chip 906 also includes an integrated circuit diepackaged within the communication chip 906. In accordance with anotherimplementation of embodiments of the invention, the communication chippackage includes one or more microelectronic devices (e.g.,microelectronic device 100, 200, 300, 400, 500, 600, 700, etc.).

The following examples pertain to further embodiments. Example 1 is amicroelectronic device that includes a first substrate having radiofrequency (RF) components and a second substrate that is coupled to thefirst substrate. The second substrate includes a first conductive layerof an antenna unit for transmitting and receiving communications at afrequency of approximately 4 GHz or higher. A mold material is disposedon the first and second substrates. The mold material includes a firstregion that is positioned between the first conductive layer and asecond conductive layer of the antenna unit with the mold material beinga dielectric material to capacitively couple the first and secondconductive layers of the antenna unit.

In example 2, the subject matter of example 1 can optionally include themold material including a first thickness for the first region that isassociated with the antenna unit and a second thickness for a secondregion that is associated with the first substrate.

In example 3, the subject matter of any of examples 1-2 can optionallyinclude the first thickness being less than approximately 300 micronsand the second thickness being less than approximately 150 microns.

In example 4, the subject matter of any of examples 1-3 can optionallyinclude the second thickness for the second region that is associatedwith the first substrate being designed to expose an upper surface ofthe first substrate for enhanced thermal management of the firstsubstrate.

In example 5, the subject matter of any of examples 1-4 can optionallyinclude a through mold conductive connection that is coupled to thefirst conductive layer of the antenna unit. The first and secondconductive layers of the antenna unit forming a stacked patch antennathat is integrated with the second substrate.

In example 6, the subject matter of any of examples 1-5 can optionallyinclude the second substrate comprising an organic package substratehaving conductive layers and organic dielectric layers.

In example 7, the subject matter of any of examples 1-6 can optionallyinclude the microelectronic device further comprising an additionalantenna unit with each antenna unit being connected to at least one RFcomponent including at least one transceiver die to form a phased arrayantenna module of a 5G package architecture for 5G communications.

Example 8 is a microelectronic device comprising a first substratehaving radio frequency (RF) components and a second substrate coupled tothe first substrate. The second substrate includes conductive layers andorganic dielectric layers. A mold material is disposed on the first andsecond substrates and an electromagnetic interference (EMI) shield isintegrated with the mold material to shield the RF components from EMI.

In example 9, the subject matter of example 8 can optionally include thesecond substrate including a first conductive layer of an antenna unitfor transmitting and receiving communications at a frequency ofapproximately 4 GHz or higher and the mold material including a firstregion that is positioned between the first conductive layer and asecond conductive layer of the antenna unit with the mold material beinga dielectric material to capacitively couple the first and secondconductive layers of the antenna unit.

In example 10, the subject matter of any of examples 8-9 can optionallyinclude the first substrate comprising a die and the mold materialincluding a second region that is positioned between the EMI shield andan upper surface of the die.

In example 11, the subject matter of any of examples 8-10 can optionallyinclude the first and second conductive layers of the antenna unitforming a stacked patch antenna that is integrated with the secondsubstrate.

In example 12, the subject matter of any of examples 8-11 can optionallyinclude the first substrate comprising a die and the EMI shield beingpositioned in close proximity to an upper surface of the die.

In example 13, the subject matter of any of examples 8-12 can optionallyinclude through mold conductive connections for electrically couplingthe EMI shield to a conductive ground layer within the second substrate.

In example 14, the subject matter of any of examples 8-13 can optionallyinclude the microelectronic device comprising a 5G package architecturefor 5G communications.

Example 15 is a computing device comprising at least one processor toprocess data and a communication module or chip coupled to the at leastone processor. The communication module or chip comprises a firstsubstrate having radio frequency (RF) components and a second substratecoupled to the first substrate. The second substrate includes a firstconductive layer of an antenna unit for transmitting and receivingcommunications at a frequency of approximately 15 GHz or higher and amold material disposed on the first and second substrates. The moldmaterial includes a first region that is positioned between the firstconductive layer and a second conductive layer of the antenna unit withthe mold material being a dielectric material to capacitively couple thefirst and second conductive layers of the antenna unit.

In example 16, the subject matter of example 15 can optionally includethe mold material including a first thickness for the first region thatis associated with the antenna unit and a second thickness for a secondregion that is associated with the first substrate.

In example 17, the subject matter of any of examples 15-16 canoptionally include the first thickness being less than approximately 300microns and the second thickness being less than approximately 150microns.

In example 18, the subject matter of any of examples 15-17 canoptionally include the second thickness for the second region that isassociated with the first substrate being designed to expose an uppersurface of the first substrate for enhanced thermal management of thefirst substrate.

In example 19, the subject matter of any of examples 15-18 canoptionally include the first and second conductive layers of the antennaunit forming a stacked patch antenna that is integrated with the secondsubstrate.

In example 20, the subject matter of any of examples 15-19 canoptionally include the second substrate comprising an organic packagesubstrate having conductive layers and organic dielectric layers. Themicroelectronic device comprises a 5G package architecture for 5Gcommunications.

What is claimed is:
 1. A microelectronic device comprising: a first substrate having radio frequency (RF) components, the first substrate having an uppermost surface; a second substrate coupled to the first substrate, the second substrate including a first conductive layer of an antenna unit; and a mold material disposed on the first and second substrates, the mold material including a first region that is positioned between the first conductive layer and a second conductive layer of the antenna unit with the mold material being a dielectric material, and the mold material having an uppermost surface above the uppermost surface of the first substrate, wherein the second conductive layer of the antenna unit is on the uppermost surface of the mold material.
 2. The microelectronic device of claim 1, wherein the mold material includes a first thickness for the first region that is associated with the antenna unit and a second thickness for a second region that is associated with the first substrate.
 3. The microelectronic device of claim 2, wherein the first thickness is less than approximately 300 microns and the second thickness is less than approximately 150 microns.
 4. The microelectronic device of claim 2, wherein the second thickness for the second region that is associated with the first substrate is designed to expose an upper surface of the first substrate for enhanced thermal management of the first substrate.
 5. The microelectronic device of claim 1, further comprising: a through mold conductive connection that is coupled to the first conductive layer of the antenna unit, wherein the first and second conductive layers of the antenna unit form a stacked patch antenna that is integrated with the second substrate.
 6. The microelectronic device of claim 5, wherein the second substrate comprises an organic package substrate having conductive layers and organic dielectric layers.
 7. The microelectronic device of claim 1, wherein the microelectronic device further comprises an additional antenna unit with each antenna unit being connected to at least one RF component including at least one transceiver die to form a phased array antenna module of a 5G package architecture for 5G communications.
 8. A microelectronic device comprising: a first substrate having radio frequency (RF) components, wherein the first substrate comprises a die having an upper surface; a second substrate coupled to the first substrate, the second substrate including conductive layers and organic dielectric layers, wherein the second substrate includes a first conductive layer of an antenna unit; a mold material disposed on the first and second substrates, wherein the mold material includes a first region that is positioned between the first conductive layer and a second conductive layer of the antenna unit with the mold material being a dielectric material; and an electromagnetic interference (EMI) shield integrated with the mold material to shield the RF components from EMI, wherein the EMI shield is positioned in close proximity to the upper surface of the die of the first substrate.
 9. The microelectronic device of claim 8, wherein the first substrate comprises a die and the mold material includes a second region that is positioned between the EMI shield and an upper surface of the die.
 10. The microelectronic device of claim 8, wherein the first and second conductive layers of the antenna unit form a stacked patch antenna that is integrated with the second substrate.
 11. The microelectronic device of claim 8, further comprising: through mold conductive connections for electrically coupling the EMI shield to a conductive ground layer within the second substrate.
 12. The microelectronic device of claim 8, wherein the microelectronic device comprises a 5G package architecture for 5G communications.
 13. A computing device comprising: at least one processor to process data; and a communication module or chip coupled to the at least one processor, the communication module or chip comprises, a first substrate having radio frequency (RF) components, the first substrate having an uppermost surface, a second substrate coupled to the first substrate, the second substrate including a first conductive layer of an antenna unit; and a mold material disposed on the first and second substrates, the mold material including a first region that is positioned between the first conductive layer and a second conductive layer of the antenna unit with the mold material being a dielectric material, and the mold material having an uppermost surface above the uppermost surface of the first substrate, wherein the second conductive layer of the antenna unit is on the uppermost surface of the mold material.
 14. The computing device of claim 13, wherein the mold material includes a first thickness for the first region that is associated with the antenna unit and a second thickness for a second region that is associated with the first substrate.
 15. The computing device of claim 14, wherein the first thickness is less than approximately 300 microns and the second thickness is less than approximately 150 microns.
 16. The computing device of claim 14, wherein the second thickness for the second region that is associated with the first substrate is designed to expose an upper surface of the first substrate for enhanced thermal management of the first substrate.
 17. The computing device of claim 13, wherein the first and second conductive layers of the antenna unit form a stacked patch antenna that is integrated with the second substrate.
 18. The computing device of claim 13, wherein the second substrate comprises an organic package substrate having conductive layers and organic dielectric layers, wherein the microelectronic device comprises a 5G package architecture for 5G communications.
 19. A microelectronic device comprising: a first substrate having radio frequency (RF) components; a second substrate coupled to the first substrate, the second substrate including a first conductive layer of an antenna unit; a mold material disposed on the first and second substrates, the mold material including a first region that is positioned between the first conductive layer and a second conductive layer of the antenna unit with the mold material being a dielectric material; and an additional antenna unit with each antenna unit being connected to at least one RF component including at least one transceiver die to form a phased array antenna module of a 5G package architecture for 5G communications.
 20. The microelectronic device of claim 19, wherein the mold material includes a first thickness for the first region that is associated with the antenna unit and a second thickness for a second region that is associated with the first substrate. 